알루미늄  제조

 ALUMINIUM 제조공정

*알루미늄 1톤 생산 소요 단위

압연공정도

압출공정도

AL BILLET 입고 -AL-BILLET 가열및 절단 - 열간압출-중간검사- 교정,절단-중간검사-시효경화처리-중간검사-랙킹-탈지-엣칭-수세-중화-수세-전해-수세-수세-2차(착색)-수세-수세-씨링-순수세-수세-수절-중간검사-건조-제품검사-포장출하

박공정도

용해및 주조 공정도

                        AL-INGOT
원재료 투입        AL-SCRAP
                        성분분석
        ↓                      

용  해   로           용해 →합금→전자교반→용탕청정
        ↓                      

탈가스처리                      
        ↓                      
    주   조      출탕→IN-LINE탈가스 →주조 →BILLET추출
        ↓        탈가스기 온도,로라소도,알곤투입량,냉각수온도
BILLET추출           주조용탕온도, 주조속도,냉각수량

        ↓                      

   균 질 로                     온도,시간측정
        ↓                      
   냉     각                    
        ↓                      
    절      단                  
        ↓                      
    검      사                  화학성분,외관,크랙및 이물질
        ↓                      
    포      장                  
        ↓                      
    출      하   

 Aluminium Refined Production(국가별 알루미늄 생산 현황)

   세계지도                                                   ( 단위 : 천톤)

Aluminium 생산지

1.북아메리카

  . Canada

     . Alcan Smelters & Chemicals Ltd.

       - Jonqui?e,  Que (232,000)

       - Beauharnois, Que (48,000)

       - Grande Baie, Que (180,000)

       - Isle Maligne, Que (73,000)

       - Kitimat, B.C. (272,000)

       - Laterriere, Que (204,000)

       - Shawinigan, Que (84,000)

     . Alumax Inc. / Aluminerie Lauralco Ind.

       - Deschambault, Que (215,000)

     . Aluminerie Alouette Inc.

       - Sept-Iles, Que (215,000)

     . Aluminerie De B?ancour Inc.

       - B?ancour, Que (360,000)

     . Canadian Reynolds Metals Co. Ltd.

       - Baie Comeau, Que (400,000)

  . Mexico

     . Aluminioy Derivados De Veracruz S.A. de C.V.

       - Veracruz (66,000)

  . U.S.A.

     . Alcan Aluminum Corporation

       - Sebree, Ky. (163,000)

     . Alumax Inc.

       - Bellingham, Wash. (270,000)

       - Frederick, Md. (175,000)

       - Mount Holly, Sth. Carolina (181,000)

     . Aluminum Company of America

       - Alcoa, Tenn. (200,000)

       - Badin, N.C. (115,000)

       - Evansville, Ind. (270,000)

       - Massena, N.Y. (127,000)

       - Rockdale, Texas (315,000)

       - Wentchee, Wash. (265,000)

     . Columbia Aluminum Corporation

       - Goldendale, Wash. (168,000)

     . Columbia Falls Aluminum Company

       - Columbia Falls, Mont. (168,000)

     . Kaiser Aluminum & Chemical Corp.

       - Mead, Wash. (200,000)

       - Tacoma, Wash. (73,000)

     . NSA, Division of Southwire

       - Hawesville, Kv. (186,000)

     . Noranda Aluminum Inc.

       - New Madrid. Mo. (204,000)

     . Northwest Aluminum Company

       - The Dalles, Ore. (82,000)

     . Ormet Corporation

       - Hannibal, Ohio (245,000)

     . Ravenswood Aluminum Corp.

       - Ravenswood, W.Va. (166,000)

     . Reynolds Metals Company

       - Longview, Wash. (204,000)

       - Massena, N.Y. (123,000)

       - Troutdale, Ore. (121,000)

     . Vanalco Inc.

       - Vancouver, Wash. (1120,000

2.남아메리카

. Argentina

  . Aluar Aluminio Argentino SAIC

     - Puerto Madryn(175.000)

. Brazil

  . Alcan Aluminio Do Brasil S.A.

     - Aratu, BA (58.000)

  . Alcoa Aluminio S.A

     - Pocos ed Caldas, MG (90.000)

  . Alumar

     - Sao Luis, MA (330.000)

  . Companhia Brasileira De Aliminio

     - Aairinique, S.P. (215.000)

  . Albras - Aluminio Brasiliero S/A

     - Barcarena, PA (320.000)

  . Valesul Aluminio S.A.

     - Santa Cru, R.F. (90.000)

. Surinam

  . Suriname Aluminium Company

     - Paranam (30.000)

. Cameroon

  . Akycan

     - Ed? (80.000)

. Egypt

  . The Aluminium Company of Egypt

     . Nag Hammadi (180.000)

. Ghana

  . Volta Aluminium Co. Ltd.

     - Tema (200.000)

.Nigeria

  . Aluminium Smelter Co, of Nigeria

     - lkot Abasi (90.000)

. South Africa

  . Alusaf Ltd.

.

3.호주,뉴질랜드

.Alcan Australia Ltd - Kurri  Kurri

.Alcoa of Australia Ltd - Point Henry,Geelong(185,000)

.AIcoa of Australia Ltd.

.Vicotoria State GMT

.First National Resource Trust

.Citic Marubeni Aluminium Australia Pty.Ltd.

 -Portland(320,000)

.Boyne Smelters Ltd. - Boyne Island(230,000)

.Comalco Ltd. - Bell Bay(120,000)

.TomagoAluminium Company Pty.Ltd.

 -Newcastle(380,000)

.New Zealand Aluminium Smelters Ltd.

 - Bluff(259,000)

4.아시아

  . Peopls's Republic of China

     . China National NonFerrous Metals Industry Corp.

       - Bailianhe Aluminium Plant (5,000)

       - Baiyin Aluminium Plant (50,000)

       - Baoding Aluminium Factory (2,500)

       - Baotou Aluminium Smelter (70,000)

       - Changaha Aluminium Factory (14,000)

       - Chongqing Aluminium Factory (11,000)

       - Fushun Aluminium Plant (100,000)

       - Gansu Provincial Aluminium Co, (25,000)

       - Guangxi Desheng Aluminium Plant (7,000)

       - Guizhou Aluminium Plant (160,000)

       - Hanzhong Aluminium Plant (5,000)

       - Hebei Matuo Aluminium Plant (12,000)

       - Hefei Aluminium Smelter (10,000)

       - Hejin Longmen Electrolytic (12,000)

       - Hubei Aluminium Plant (15,000)

       - Hunjiang Aluminium Plant (15,000)

       - Jiaozuo Aluminium Plant (15,000)

       - Jiamusi Aluminium Factory (5,000)

       - Kunming Aluminium Plant (30,000)

       - Lanzhou Aluminium Plant (25,000)

       - Liancheng Aluminium Plant (85,000)

       - Longxi Aluminium Plant (10,000)

       - Nanping Aluminium Works (24,000)

       - Panshi Aluminium Factory (15,000)

       - Pingguo Aluminium Industry Co. (100,000)

       - Pingyang Aluminium Plant (15,000)

       - Qinghai Aluminum Smelter (100,000)

       - Qingtongxia Aluminium Plant (82,000)

       - Quzhou Chemical Corp. (12,500)

       - Sanmanxia Aluminium Plant (30,000)

       - Xiangxiang Aluminium Plsny (14,000)

       - Xiezhou Aluminium Plant (15,000)

       - Xuzhou Aluminium Works (13,000)

       - Yongcheng Aluminium Plant (3,000)

       - Zhejiang Aluminium Co. (25,000)

       - Zhengzhou Aluminium Plant (32,000)

       - Zibo Aluminium Plant (9,000)

       - Zunyi Aluminium Plant (14,000)
       

6.유럽

  . Poland

     . Konin Aluminium Works

       - Maliniec Smelter (55,000)

  . Slovak Republic

     . ZSNP Ziar Nad Hronom

       - Ziar nad Hronom (65,000)

  . Hungary

     . Hungalu-Hungarian Aluminium Corp.

       - Inota (35,000)

  . Croatia

     . TLM Sibenik

       - Sibenik (75,000) => closed

  . Slovenia

     . Unial Tovarna Glinice in Aluminija

       - Kidrecevo (75,000)

  . Bosnia-Herzegovena

     . Aluminjski Kombinat Mostar

       - Mostar (92,000) => closed

  . Romania

     . Shatina Aluminium Working Enterprise

       - Slatina (265,000)

  . Azerbaijan

     . Sumgait Aluminium Smelter

       - Sumgait (58,000)

  . Russian Federation

     . AO Bogoslovsk Aluminium Smelter - BAZ

       - Bogoslovsk (158,000)

     . AO Bratsk Aluminium Plant - BrAZ

       - Bratsk (809,000)

     . AO Irkutsk Aluminium Plant - IrkAZ

       - Irkutst (255,000)

     . AO Uralsk Aluminium Smelter - UAZ

       - Ural (67,000)

     . AO Kandalaksha Aluminium Smelter

       - Kandalaksha (63,000)

     . AO Krasnoyarsk Aluminium Plant - KrZA

       - Krasnoyarsk (749,000)

     . AO Nadvoytsy Aluminium Smelter

       - Nadvoytsy (73,000)

     . AO Novokuznetsk Aluminium Smelter - MkAZ

       - Volkhov (20,000)

     . AO Sayansk Aluminium Smelter - SaAZ

       - Sayansk (274,000)

  . Ukraine

     . Dnieper Aluminium Smelter - DAZ

       - Zaporozhye (108,000)

  . Tadjikistan

     . Tadjik Aluminium Smelter - TAZ

       - Regar (517,000)

  . Bahrein

     . Aluminium Bahrein B.S.C.

       - Bahrein (460,000)

  . Iran

     . Iranian Aluminium Company (IRALCO)

       - Arak (120,000)

  . Turkey

     . Etibank Al?unyum Co. Ltd.

       - M?ssesesi M??l??Seydisehir (60,000)

  . United Arab Emirates

     . Dubai Aluminium Co. Ltd.

       - Jebel Ali (240,000)

7.아프리카

  . Cameroon

     . Alucam

       - Ed? (80,000)

  . Egypt

     . The Aluminium Company of Egypt

       - Nag Hammadi (180,000)

  . Ghana

     . Volta Aluminium Co. Ltd.

       - Tema (200,000)

  . Nigeria

     . Aluminium Smelter Co. of Nigeria

       - Ikot Abasi (90,000)

  . South Africa

     . Alusaf Ltd.

 알루미늄의 합금의 분류:

알루미늄 합금은 실제로 사용되는 목적

알루미늄합금  (전신재,주조재)

(1)전신재

비열처리합금                                열처리 합금

순알루비늄(1000계)                    Al - Cu계합금(2000계)

Al - Mn계합금(3000계)              Al-Mg-Si계합금(6000계)

Al - Si계합금(4000계)                Al-Zn-MG계합금(7000계)

Al - Mg계합금(5000계)              

(2)주조재

비열처리합금                               열처리합금

순알루미늄                                Al-Cu-Mg-Si계합금

Al-Si계합금                              Al-Mg-Si계합금

Al-Mg계합금

(주) 나모 인터랙티브

http://www.namo.co.kr

(주) 한글과 컴퓨터

http://www.hnc.co.kr

한글재단 홈페이지

http://www.hangul.or.kr

야후! 코리아

http://www.yahoo.co.kr

심마니

http://simmany.chollian.net

.